Lenco drive clutch question

Discussion in 'PSI Superchargers Tech Questions' started by Lethal Threat Racing, Dec 4, 2005.

  1. Lethal Threat Racing

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    I took my Lenco Drive apart to change Low gear, it currently has a 1.75 low and I want to change it to a 1.90. I understand how all of the other sections of the trans work but I do not see the Sun and other gears for low in the reverser. The Lenco site show CS1 and CS2 info. But mine looks like a CS1 case with CS2 guts? Are the exploded views on the Lenco site not right or I missing something? Also I checked the clutch packs and the one in high gear the clutches are brown or dark green and are only .050 the Lenco site says to replace them at .052. and the steels in this clutch pack are bowed not flat you can make them pop and stay in a given direction the ones in the other packs are flat and not wavy/bowed.
    I bought this trans from Terry Mc Millan. I have not had a problem with it. I have not been able to contact him lately. I know he is working on his Top Fuel gig now. So any of you other savvy guys help would be appreciated


    Todd Martin
    Outlaw Blown63Vette
     
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  2. lescores

    lescores Pro Top Outlaws

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    Lencodrive

    This will probably sound like a commercial,but Larry Snyder knows everything
    there is to know about a Lencodrive.
    Snyder Motorsports 219 987 2921
     
    #2
  3. Mike Canter

    Mike Canter Top Dragster
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    I was under the impression that low gear was not in the reverser section. Are you using one main section or two main sections and a reverser section? How many forward gears do you have, Two or Three?

    I would say that you need new clutches and steels. It sounds like make the clutch pack pressure was not set reight or had never been checked and it caused the clutches to get hot and wear.
     
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  4. Lethal Threat Racing

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    Mike,
    I think you are right. Since this post Matt a Lenoc and I have spoken and they are going to get me strighten out.

    The funny thing is my RacePack only showed 8% to 10% slipage in the converter on the big end. So maybe now I will not need to send the converter in to tighten it up.

    If I have any other issues I will give Snyder a call also.

    Thanks For the help guy's.

    Todd Martin
    Blownvette
     
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  5. OUTLAW

    OUTLAW New Member

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    I ran a Bruno/Lenco CS2 setup and you have to keep up with tower pressure if you are manually shifting. ESPECIALLY after installing new clutches. If my memory is correct I think you want around .090 clearance on the clutch pack and to be honest I never concerned myself with how thick the clutches were as long as the pack clearance was good.
     
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  6. Lethal Threat Racing

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    I am air shifting the trans. The air gap on the pack is .110.

    I am going to just replace the steels and put a new pack in it just to be safe.

    Thanks
    Todd
     
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  7. Mike Canter

    Mike Canter Top Dragster
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    Even air shifting the tranny you still have to check tower pull pressure. The big difference is that with the manual lever towers they are set counter clockwise two turns out from making contact whereas the air servo pod is only set counter clockwise one turn out from making contact.

    When air shifting you will temporily put in a manual tower (counter clockwise two turns out from contact) to check the pull. If off then you have to pull the tranny apart and change the adjusting spacer washers (shims). You should ask Matt to also send you a couple of different thickness shims for this. You will probably need between 40-46 lbs pull. Setting the clutch pack anywhere between .090 and .110 is OK. I use .100 for simplicity.
     
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  8. Bob Kraemer

    Bob Kraemer New Member

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    Each clutch pack should contain (9) disks and (11) steels. You want .010 clearance per clutch disk.
    I don't know anything about the Lenco Drive style of trans. If you are air shifting the trans there should be shims behind the roller plate to adjust shift pressure. On a CS-1 style trans you want anywhere between 30 & 45lbs of shift pressure using a manual shift tower and a fish scale to check pressure. You add or subtract shims to obtain the desired shift pressure.

    Hope this helps
    Bob
     
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  9. Bob Kraemer

    Bob Kraemer New Member

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    Sorry Mike,
    We posted the same thing at the same time.

    Another trick to make checking the clearance easier is to take the clutch pack out install the snap ring, hold the snap ring down with light pressure & measure from the top of the clutch drum to the snap ring, add the snap ring thickness to the other dimension and record in your log book or engrave it on the side of the clutch drum.
    The next time you want to check pack clearance remove the pressure plate and wave washer re-install the pressure plate, measure from the top of the clutch drum to the pressure plate, subtract the previously recorded measurement and you have your pack clearance.
    Make sure you are holding up on the clutch drum and pushing down on the pressure plate when taking your measurement.

    Hope this helps.
    Bob Kraemer
     
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  10. Mike Canter

    Mike Canter Top Dragster
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    That's OK Bob we both are in agreement (lol).
     
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  11. Lethal Threat Racing

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    Ok, I now have more questions Both of my packs only had 7 fibers and 9 steels. Whats up with that? I have never had a problem with shifiting. I will check the shift psi like you guys said too. Thanks. I was told not to run less than 500 psi in the bottle and the shift psi should be 250psi min.

    It also had a crazy set of gears in one section it had a 80 ring 37 planetary 22 sun. Matt is helping me out with also.

    does anyone have a program for trans ratio rpm drop between gear changes.

    I know you can figure the% but is that close enough.
     
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  12. Bob Kraemer

    Bob Kraemer New Member

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    That is the minimum pressure required in the air bottle and pressure regulator setting to operate the air servos which is different from the internal shift pressure settings.
    In the section you are talking about the ratio is 1.4625
    A Lenco drive style of trans may have a different quanity of steels & clutch disks than a CS-1 style of trans.

    Take Care
    Bob Kraemer
     
    #12
    Last edited: Dec 8, 2005
  13. Mike Canter

    Mike Canter Top Dragster
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    Maybe some confusion here. When Bob and I were talking about pull pressure of 35-46 lbs on the towers we were not talking about the air pressure to the air servos. There is a pull check procedure where you install a special lever in the manual shift tower and use a a pull gage (fish scale) to measure how much pressure it takes to to engage the fork and lock the clutch pack. This pull check should be done at rebuild time and every so often in between. If the pull pressure drops too much can mean a problem within the tranny or your clutches are worn. Matt can send you the lever and the tower and the pull gage, and a varitey of adjustment shims if you do not have them. This is a mandatory part of setting up a Lenco.

    The air pressure to the air servos needs to be regulated at 150 psi. Any higher can damage the rollers on the fork device that actually locks the clutch pack.
     
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  14. KJC

    KJC Authorized Merchant

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    There is no shims to change in that tran. Take out the oil plug, there should be a (dot) a 12 o'clock. That is how you set the tower. Trun the tower to the right to one o'clock then trun it left to 11 o'clock then back to 12 o'clock lock it down. Also that tran take 250 psi to shift. check the (psi) if you are bruning up the clutch pack.
     
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  15. Lethal Threat Racing

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    I am not burning up pack's I just checked them to see if they were worn, and they were. So I am going to replace them.

    Ok KJC said not to set the pull PSi on an air shifted Lenco Drive and Mike you say to set it as a manual trans and then install the air pods.

    From what I can tell if you do not have the hyme end set right then when it shifts it will not roll the shfting plate around far enought and this will cause you to burn the pack or not get enought PSI on the pack. So now what? Set it like a manual or like KJC said?
     
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  16. Mike Canter

    Mike Canter Top Dragster
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    Talk to Matt at Lenco and take carefull notes. Do what he says because he know your exact setup and he doesn't mind talking.
     
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  17. KJC

    KJC Authorized Merchant

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    There is no shims or forks in that tran. The tran with shims and forks are in the old trans/ funnycar trans. In the old trans you must set the tower between 35/45 psi and it take shims to do that. In your trans make sure the pack clearance is right. Now you can set the tower . you do not have to set the tower ever time you make a grear change.
     
    #17
  18. uwarrior

    uwarrior Member

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    Lencodrives is a CS-2 transmission. Changing gears and setting it up is the same for the CS-2 and the Lencodrive. The Lencodrives come with three different shafts, a Ford, a GM, and a 1 1/4. The 1 1/4 is the best and used in Top Alcohol and Pro Mod.
    The CS-2 is much easier to work on than the CS-1. Also, talk to Scott at Lenco.

    Good Luck
    Paul Weiss
     
    #18
  19. DQUES

    DQUES Member

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    You might want to check out their web site for info . www.lencoracing.com and look in the technical section .
     
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