Surface Gap Plugs & MSD 44

Discussion in 'PSI Superchargers Tech Questions' started by TOL, Mar 6, 2009.

  1. TOL

    TOL Active Member

    Joined:
    May 18, 2005
    Messages:
    1,352
    Likes Received:
    18
    I'm just curious as to whether people have tried non-standard plug designs with an MSD mag (12,20,44) ?........

    What I mean is something other than the normal J-gap or side-gap plug.

    A lot of the experimental electronic "plasma" ignitions use a sort-of surface gap plug design for better plasma discharge area/volume, which led me to wonder about such plugs together with the huge energy of a 44. The other side benefit would be no strap hanging in the wind which could potentially act like a glow plug.

    Any thoughts or experiences? Would be interested to know either here or via PM.
     
    #1
    Last edited: Mar 6, 2009
  2. eli

    eli Banned

    Joined:
    Dec 24, 2005
    Messages:
    1,657
    Likes Received:
    1
    First thing that comes to mind is that you can't adj. the gap, even a MSD 44 amp genarator need a .014 to.016 gap, pretty sure they are pre gaped to car manufactur, spec. gap. stick to the ngk's
     
    #2
  3. blwnaway

    blwnaway Member

    Joined:
    Jun 28, 2006
    Messages:
    411
    Likes Received:
    1
    What gap does everyone run on the NGK Plugs? .020 is what I was told.
     
    #3
  4. Will Hanna

    Will Hanna We put the 'inside' in Top Alcohol
    Staff Member

    Joined:
    May 6, 2003
    Messages:
    6,706
    Likes Received:
    133
    gap

    .020 is way too much. .016 is pretty common.
     
    #4
  5. fastavenger 588

    fastavenger 588 New Member

    Joined:
    Feb 19, 2008
    Messages:
    424
    Likes Received:
    0
    plug gap

    we run 15 and never had a prob:)
     
    #5
  6. blown375

    blown375 New Member

    Joined:
    Sep 9, 2005
    Messages:
    733
    Likes Received:
    0
    Those plugs may work fine in an engine with a closed loop electronic injection system and self monotoring ignition with a knock sensor but.... the "no strap hanging in the wind" isn't really a "benefit" when that stap is a good part of what you read in order to tune your engine. ;)

    P.S. I agree with Will .016 gap
     
    #6
  7. Eric David Bru

    Joined:
    Sep 4, 2005
    Messages:
    417
    Likes Received:
    1
    I like the straps, but I don't have a computer...

    EDB
     
    #7
  8. mpdevelopment

    mpdevelopment New Member

    Joined:
    Nov 5, 2007
    Messages:
    13
    Likes Received:
    0
    Problem with using surface gap plugs with large (.030") built in gaps will be starting the motor. The high output mags like the 44 have very little output at cranking rpm. Once the engine is started a 44 will fire any practical plug gap.
     
    #8
  9. Will Hanna

    Will Hanna We put the 'inside' in Top Alcohol
    Staff Member

    Joined:
    May 6, 2003
    Messages:
    6,706
    Likes Received:
    133
    gap

    mp,

    I have to disagree with you on that one. You stick a plug in at over .020 gap and see how quick it will drop the cylinder. The reason for the tight gap is the extreme cylinder pressure.
     
    #9
  10. mpdevelopment

    mpdevelopment New Member

    Joined:
    Nov 5, 2007
    Messages:
    13
    Likes Received:
    0
    Wil, I've done some magneto testing with a test bench I constructed, and I don't doubt what you are saying. My theory on what causes the misfire is energy escaping to ground by some other path other than the plug. When a high output mag is loaded on the bench with say 350psi (co2) at the plugs, the spark starts to jump inside the cap to ground. As the plug gaps are opened wider the jumping to ground starts at lower pressure. If we could do away with the cap and rotor we could better channel the energy to the plugs and thus fire larger gaps. In order to do this we would need 8 coils and a different points box plus a cam trigger ( the weight of the coils alone would make this impractical). The problem of misfire from high very cylinder pressure is at its worst with a supercharged alcohol drag race engine due to very high boost, high compression, and somewhat retarded timing. A blown nitro engine on the other hand has high boost but low compression and very advanced timing.

    Bill
     
    #10
  11. Will Hanna

    Will Hanna We put the 'inside' in Top Alcohol
    Staff Member

    Joined:
    May 6, 2003
    Messages:
    6,706
    Likes Received:
    133
    testing

    I think Leahy uses an inert gas like Argon to test the mags. I remember Norm Drazy telling me that MSD uses the wrong gas to test their mags, that's why MSD usually can't catch a problem when Leahy does.
     
    #11
  12. TOL

    TOL Active Member

    Joined:
    May 18, 2005
    Messages:
    1,352
    Likes Received:
    18

    Very interesting post!

    Supercharged meth, rich A/F ratios for cooling, high compression, high boost are bad enough by themselves, then to dynamically adjust the timing any significant amount and hope the spark gets to the correct terminal must be a real balancing act.

    On your test bench, when the spark goes out, can you see where it is going if you turn out the lights? Down the outside of the ceramic of the plug perhaps, or strictly somewhere within the cap? Have you tested a MSD44 with ProCap?

    I like your multi coil (CNP) idea, to get rid of the rotor/cap/wire issues. In fact, that's exactly what we are about to try ourselves under the PSI-C at 2:1 with meth. It should work but I guess we won't know for sure until we run it.

    Would like to hear more about your findings on the test bench, and where the energy is "going" when the spark stops, and potential ways to stop that. Any reason why you chose CO2 rather than nitrogen for the pressure chamber?
     
    #12
  13. mpdevelopment

    mpdevelopment New Member

    Joined:
    Nov 5, 2007
    Messages:
    13
    Likes Received:
    0
    Co2 is more of an insulating gas so I need less pressure for a greater load. Only problem with co2 is after a short time testing the plugs get fouled with carbon and need to be cleaned. When the spark stops at the plug I can hear the arcing in the cap. This is a mallory SM V or IV with an msd standard mag cap not the large unit. I will post a video asap so you can see the test.
     
    #13
  14. thjts

    thjts New Member

    Joined:
    Jun 14, 2005
    Messages:
    254
    Likes Received:
    1
    Nitrogen

    Bill,

    Wouldn't nitrogen be better since it makes up ~78% of air? There is buckets of the stuff (many times more than anything else) in every cylinder when the spark plug fires (ironic considering it inhibits combustion), so it might give better test results? Also, it's not cold to use, and you won't have any build up to clean up.

    Just curious.

    Paul.
     
    #14
  15. eli

    eli Banned

    Joined:
    Dec 24, 2005
    Messages:
    1,657
    Likes Received:
    1
    I'm sure by now that everyone running an MSD, have a ground strap from the heads to the coil, so the question is do you have one on your test bench?
     
    #15
  16. mpdevelopment

    mpdevelopment New Member

    Joined:
    Nov 5, 2007
    Messages:
    13
    Likes Received:
    0
    I use co2 because with argon or nitrogen at the max pressure that is safe on my bench 375psi I cannot put out all the plugs. With co2 I can cause them to misfire before 300psi. The plug rack is grounded to the bench and the mag is also grounded to the bench coil neg is also grounded. I would not want to get hit by any stray voltage from one of these mags! When I first built the test bench I failed to ground the motor speed control properly and one stray spark killed it.
     
    #16

Share This Page